Creative Cooling Tower

Film Fills

Film Fills are the most efficient filling media available for cooling towers. Creative Cooling Towers is into manufacturing and marketing of various types of fill designs suitable for different water quality. The usage of film fills- in both counter flow and cross flow cooling towers allows relatively smaller sized towers to cool and equivalent amount of water compared to cooling towers using splash fills. The high thermal performance and low pressure drop are balanced by appropriating the engineered microstructure design and maintaining the highest manufacturing standards.

Film fill comes in sheets of material, shaped into corrugated pattern. This pattern enables the water to travel across it smoothly and quickly. To create various thickness and heights, this fill can be stacked . In other words, film fill can be customized to fit the needs of any particular cooling tower.

Advantages

Minimum resistance to air flow
Good distribution of water leads to turbulent mixing of air and water to maximize heat transfer
Reduced fill height and greater cooling capacity results in lower power consumption
Erosion and rotting resistant and long lasting( 10-12 years of service time in good quality water)
Easy to glue at site, reduces transportation cost
Ability to fold the edges of the sheets providing strong edges

CCT FILL MODEL’CCT-12’: is a cross fluted film fill that works on the principle of water droplets developing a fine film of the surface of the media. It is designed for application in the HVAC industry as well as other industries where the quality of make up water is one with CCT.

CREATIVE COOLING TOWRS USING CCT’-12’ fills must have little to no contamination from oil, grease or process dust. It is a cross fluted film fill that works on the principle of water droplets developing a fine film om the surface of the media.

TECHNICAL SPECIFICATIONS

CHARACTERSTICS	CCT-12
Primary Cooling Towers Application	Counterflow
Flute height	12 mm
MOC	Rigid PVC (Virgin and reprocessed)
Longitudinal pitch	37.5 mm
UV Stabilization	White - Titanium Dioxide Black - Carbon Black
Spiral angle	28^o
Std. Sheet size L x W	600 mm x 300 mm
Recommended Max Fill Sheet size L x W	1200 mm x 600 mm
Surface area per unit volume	258 m²/m³
Standard Weight	26.5 Kgs/m³
Maximum continuous Operating temp.	55 ^oC
Minimum Fill Sheet Finished Thickness	0.175 mm
Standard Followed for Material properties	CTI STD-136

CCT Fill - 19 is the workhorse high efficiency film fill that is designed for cooling towers used in power plants and process industries.CCT-19 is a cross fluted film fill that works on the principle of water droplets developing a fine film on the surface of the media. The surface tension of the polymer holds the film long enough for efficient heat transfer with ambient air. The flute height of 19-mm along with CREATIVE COOL TOWERS efficient microstructure gives an effective surface area of 158 m2/m3 resulting in high thermal (KaV/L) performance.

ADVANTAGES

Continuous Forming
Double Edge folding
Uniform Thickness
Micro Structure
Longer Length

TECHNICAL SPECIFICATIONS

CHARACTERSTICS	CCT-19
Primary Cooling Towers Application	Counterflow
Flute height	19 mm
MOC	Virgin rigid PVC
Longitudinal pitch	50 mm
UV Stabilization	White - Titanium Dioxide Black - Carbon Black
Spiral angle	28^o
Std. Sheet size L x W	1200 mm x 600 mm
Recommended Max Fill Sheet size L x W	1800 mm x 600 mm
Surface area per unit volume	158 m²/m³
Standard Weight	27 Kgs/m³
Maximum continuous Operating temp.	55 ^oC
Standard Fill Sheet Finished Thickness (Available in 0.23mm thickness other thickness on request)	0.25 mm
Standard Followed for Material properties	CTI STD-136

CT MODEL ‘CCT-27’ is a cross fluted film fill that works on the principle of water droplets developing a fine film on the surface of the media. It is utlilized in sectors where the water source may contain relatively higher SS concentration ( upto 150PPM) or the make up water source may be seawater. The surface tension of the polymer holds the film long enough for efficient heat transfer with the ambient air.

FEATURES

Virgin PVC resin is processed on in-house T-die/calendaring units, which ensure proper fusion of PVC and other additives. The process thus imparts superior mechanical and physical properties to the fill sheet as well as also ensures uniform thickness on the sheet. Most fill manufacturers outsource the fill from outside reprocessing units.
Larger flute height makes the fill more forgiving to fouling water sources. The fill openings do not get blocked as easily even with scale build up.
The higher opening in fill modules allows comparatively dirty water/untreated re-circulated water without clogging the fill for a longer period of time.
Double folded edges that impart maximum strength at critical load bearing points. A double edge folded CREATIVE COOL THERMAL FILL CCT-27 with a thickness of 0.3mm(0.6mm at the edges) will have the equivalent application strength of a comparable flute fill at 0.45 mm thick.
Can be supplied in either module form from factory or assembled at location.

ADVANTAGES

Highly flexibility according to installation situation
Optimized heat and mass transfer
High mechanical stability and high load bearing capacity.
High durability
Complies with the highest fire protection regulations

TECHNICAL SPECIFICATIONS

CHARACTERSTICS	CCT-27
Primary Cooling Towers Application	Counterflow
Flute height	27 mm
MOC	Virgin rigid PVC
Longitudinal pitch	75 mm
UV Stabilization	Black- Carbon Black
Spiral angle	28^o
Std. Sheet size L x W	1200 mm x 600 mm
Recommended Max Fill Sheet size L x W	1800 mm x 600 mm
Surface area per unit volume	120 m²/m³
Standard Weight	21 Kgs/m³
Maximum continuous Operating temp.	55 ^oC
Minimum fill Sheet Finished Thickness	0.3 mm
Standard Followed for Material properties	CTI STD-136